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View Full Version : 16v Swap!! Need Help!!



SoCal Dub Addict
05-21-2007, 12:01 AM
I RE DID MY WHOLE FRONT END AND WHAT NOT, BUT NOW I HAVE A 16V SITTING IN MY GARAGE AND I KNOW HOW TO BULT IT ON BUT WHAT ALL DO I NEED TO CHANGE!?

I WAS TOLD TO CLEAN OUT A GLI AND DUMP IT IN MY GTI!!

I'M SOO CONFUCED!! I NEED THIS DONE BEFORE SoCal Euro GTG!!

I'VE HAD THIS CAR IN HIDING FOR OVER 6 MONTHS....EVERYONE'S ANXIES TO SEE IT!!

SoCal Dub Addict
05-22-2007, 03:38 PM
Can Anyone Help Me!? ...please!! :d

Big Nug
05-22-2007, 04:25 PM
Can Anyone Help Me!? ...please!! :d

WELL FROM THE LOOK OF THE PHOTO (AVATER) I WOULD SAY ...TAKE YOUR FINGER OFF YOUR NOSE......SLOWLEY.
J/K ASK VW MIESTER..........:D
HAVE A GOOD DAY

OrangeDUB
05-22-2007, 07:24 PM
Where you at? If you fly me to so cal and let me stay there for a week i will do what i can ;)

SoCal Dub Addict
05-22-2007, 09:17 PM
I Just Need To Know About The Motor Mounts, Wiring!...is The Wiring Going To Be Difficult!? Do I Need A New Fuel Pump!?
Anything Else You Guys Can Think Of That Will Help Me With The Swap Will Be Awesome!!!

Big Nug
05-22-2007, 09:33 PM
ASK VW MIESTER..........:D
HAVE A GOOD DAY

he would know:D

vwmeister
05-22-2007, 09:46 PM
Can Anyone Help Me!? ...please!! :d

First of all I need to know what are the 2 cars we are dealing with, your car and the donor car. Year, model, engines of both so that I can figure out what we are working with.

Generally when doing a conversion, the engine wiring harness and management will have to be transfered to your car.

The more deviation you have between the engines and management the more difficult the project becomes.

I've never seen an impossible swap. :tu:

SoCal Dub Addict
05-23-2007, 06:56 PM
My Gti Is A 92 8v

The 16v Is A 2.0 From A 91 Passat!

MurA1
05-23-2007, 11:34 PM
engine mounts should bolt from your car right to that block. then just pull the computer and wiring also. the interior wiring is identical to my knowledge so you just need to swap the engine harnesses.

What are the trans codes from both cars. 16v's generally use a different tranny also and since you will most likely have it out why not ahve the more fun tranny also??

Big Nug
05-24-2007, 07:52 AM
I RE DID MY WHOLE FRONT END AND WHAT NOT, BUT NOW I HAVE A 16V SITTING IN MY GARAGE AND I KNOW HOW TO BULT IT ON BUT WHAT ALL DO I NEED TO CHANGE!?

I WAS TOLD TO CLEAN OUT A GLI AND DUMP IT IN MY GTI!!

I'M SOO CONFUCED!! I NEED THIS DONE BEFORE SoCal Euro GTG!!

I'VE HAD THIS CAR IN HIDING FOR OVER 6 MONTHS....EVERYONE'S ANXIES TO SEE IT!!

DID YOU PM VW MIESTER YET..... HE HAS WAY TO MANY YEARS UNDER HIS BELT BUILDING OR WORKING ON VW'S AND HAS HIS VERY OWN SHOP WHERE HE WORKS ON THESE THINGS DAILY..... PM HIM REALLY HE IS A WELTH OF INFO.

vwmeister
05-24-2007, 09:13 AM
My Gti Is A 92 8v

The 16v Is A 2.0 From A 91 Passat!


EEWWW... switching from Digifant II to CIS-E, where do I start?

1.You will need to transfer the entire engine management, fuel pump and related parts and front engine wire harness.
2. You will have to use your GTI transmission.
3. Without me spending more time looking up parts on ETKA, inspect clutch, especially the friction disc as it may have a different sized center hub.
4. Swap engine mounts as needed.
5. Fabricate intake air and exhaust as needed.


If you can, I'd be looking for a wrecked early 90's GTI that came with a 16V from the factory. This would make the swap MUCH easier.

Search the forums/google as I'm sure there are a lot of people that have done this relatively straight forward swap.

You have a lot to do! Have fun!!!

vwmeister
05-24-2007, 09:44 AM
I RE DID MY WHOLE FRONT END AND WHAT NOT, BUT NOW I HAVE A 16V SITTING IN MY GARAGE AND I KNOW HOW TO BULT IT ON BUT WHAT ALL DO I NEED TO CHANGE!?

I WAS TOLD TO CLEAN OUT A GLI AND DUMP IT IN MY GTI!!

I'M SOO CONFUCED!! I NEED THIS DONE BEFORE SoCal Euro GTG!!

I'VE HAD THIS CAR IN HIDING FOR OVER 6 MONTHS....EVERYONE'S ANXIES TO SEE IT!!

looky here
http://forums.projektgerman.com/showthread.php?t=1303

dub1.8t
05-24-2007, 10:13 AM
http://forums.vwvortex.com/zerothread?id=1648969

might be of some help to you. Looks like a lot of fun.:D

vwmeister
05-24-2007, 10:26 AM
http://forums.vwvortex.com/zerothread?id=1648969

might be of some help to you. Looks like a lot of fun.:D

Nice find, interesting way of doing it too! :tu:

SoCal Dub Addict
05-24-2007, 10:29 AM
http://forums.vwvortex.com/zerothread?id=1648969

might be of some help to you. Looks like a lot of fun.:D


THANKS GUYS!!!!:party:

I TOTALLY APRECIATE IT!! IT LOOKS LIKE IT'S A LOT OF WORK BUT WELL WORTH IT IN THE END!! I'M SOO EXCITED, I CAN'T WAIT TO START WORKING ON IT!!

I'LL KEEP YOU GUYS POSTED ON MY PROGRESS!

SoCal Dub Addict
05-24-2007, 10:35 AM
DID YOU PM VW MIESTER YET..... HE HAS WAY TO MANY YEARS UNDER HIS BELT BUILDING OR WORKING ON VW'S AND HAS HIS VERY OWN SHOP WHERE HE WORKS ON THESE THINGS DAILY..... PM HIM REALLY HE IS A WELTH OF INFO.

YES...I ALREADY DID!!! I POSTED THIS THREAD FIRST BUT DIDN'T SEE ANY RESPONS SO I STARTED A NEW ONE ON AUTO CHIT CHAT!!

THANKS!! HE DOES SEEM LIKE HE KNOWS A LOT!! ONE OF THE GUYS FOUND A STEP BY STEP (SORT OF) OF THE SAME SDWAP I'M GOING TOBE DOING SO IT'S EXTREMELY HELPFUL!!

THANKS AGAIN!

Gee Tea Eye V
05-24-2007, 12:28 PM
woot! im excited :tu:

SoCal Dub Addict
05-24-2007, 05:46 PM
http://forums.vwvortex.com/zerothread?id=1648969

might be of some help to you. Looks like a lot of fun.:D

HEY MY BRO IN LAW WORKS FOR BUDWEISER...YOU SHOULD COME TO CALI AND PARTY WITH US!...

HE WORKS IN ADVERTISEMENT SO HE HAS A BUD CARD AND GETS TO TAKE THE BUD GIRLS TO BARS AND PARTY FOR FREE WHILE PROMOTING THE BEER!!

Gee Tea Eye V
05-24-2007, 06:08 PM
can i be a bud girl?

Big Nug
05-24-2007, 07:05 PM
HEY MY BRO IN LAW WORKS FOR BUDWEISER...YOU SHOULD COME TO CALI AND PARTY WITH US!...

HE WORKS IN ADVERTISEMENT SO HE HAS A BUD CARD AND GETS TO TAKE THE BUD GIRLS TO BARS AND PARTY FOR FREE WHILE PROMOTING THE BEER!!


i want a bud miror with a shamrock on it i've only ever seen one .:D

turboA4
05-24-2007, 08:15 PM
can i be a bud girl with jake?

SoCal Dub Addict
05-25-2007, 12:37 AM
i want a bud miror with a shamrock on it i've only ever seen one .:D

Really!? We had 2 of them and we broke them!! LOL....

He brings home those life sized cut outs of girls all the time!!

Maybe next time I'll just ship them out to you guys!! We don't need them, we'll get drunk and shoot at them with our air soft guns! lol....

OH AND YES....YOU CAN BE A BUD GIRL ALONG WITH YOUR LIL BOYFRIEND JAKE! :finger:

dub1.8t
05-25-2007, 06:10 PM
HEY MY BRO IN LAW WORKS FOR BUDWEISER...YOU SHOULD COME TO CALI AND PARTY WITH US!...

HE WORKS IN ADVERTISEMENT SO HE HAS A BUD CARD AND GETS TO TAKE THE BUD GIRLS TO BARS AND PARTY FOR FREE WHILE PROMOTING THE BEER!!

You have my attention!!!! Bud girls from around here are :td: !! :emo:

OrangeDUB
05-25-2007, 06:43 PM
You have my attention!!!! Bud girls from around here are :td: !! :emo:

:banghead: :(

We need the cali hotties!!!!

Sorry Jake and Marcus will not do :finger:

Black86gti
05-25-2007, 11:25 PM
you can use the engine and tranny out of the passat, just grab the shift cables, pedal cluster and clutch master cyl and bracket out of the car as well. no need to switch EFI systems, your in calli so going to cis from DIGI II is back dating and illegal when it comes down to smog. you will need injectors and a 16v fuel rail. you can probably get by with the injectors from your 8valve and just bump fuel pressure a little bit or find some g60 injectors. motor mounts stay the same shouldnt be a difficult swap. theres alot of posts about runing a 16v on Digi II and what all is need and who makes chips for that application. good luck and if you have any more questions ill be around this board more often now that ive signed up

SoCal Dub Addict
05-26-2007, 12:28 AM
you can use the engine and tranny out of the passat, just grab the shift cables, pedal cluster and clutch master cyl and bracket out of the car as well. no need to switch EFI systems, your in calli so going to cis from DIGI II is back dating and illegal when it comes down to smog. you will need injectors and a 16v fuel rail. you can probably get by with the injectors from your 8valve and just bump fuel pressure a little bit or find some g60 injectors. motor mounts stay the same shouldnt be a difficult swap. theres alot of posts about runing a 16v on Digi II and what all is need and who makes chips for that application. good luck and if you have any more questions ill be around this board more often now that ive signed up

HEY THANKS A LOT!! I TOTALLY APPRECIATE IT!! SMOG IS THE LEAST OF MY WORRIES...ONE OF THE GUYS ON MY TEAM OWNS A SMOG SHOP, SO HE PASSES ALL OUR CARS... :D
ONE OF THE GUYS HERE SEND ME A LINK TO A THREAD WHERE THE GUY SHOWS HOW HE DID HIS SWAP SO I'M GOING TO GO BY THAT AND SEE HOW THAT WORKS!

ANYWAY....YOUR GTI IS SOO PIMP!! I HAVE AN 85 16V GTI...LOOKS JUST LIKE YOURS JUST NOT AS SHINNY! :D

Black86gti
05-26-2007, 03:18 PM
lol thanks. good luck on the swap. i should start on my VR6 swap but im lazy and dont have money right now